General Features

VARICON+ INTUITY Conveyor Metal Detection System
Sesotec VARICON+ INTUITY is a conveyor metal-detection system developed for reliable detection of ferrous, non-ferrous and stainless-steel foreign bodies in packaged or unpackaged products on the production line.
Used with the INTUITY metal detector, the system offers high metal-detection performance and advanced product compensation through Multi-Simultaneous Frequency technology.

High-Sensitivity Metal Detection
  • Detection of ferrous metal contaminants
  • Detection of non-ferrous metals
  • Detection of stainless-steel foreign bodies
  • Detection of metal particles embedded in the product
  • Inspection of packaged and unpackaged products

INTUITY Multi-Simultaneous Frequency Technology
The INTUITY metal detector provides high detection sensitivity through Multi-Simultaneous Frequency technology. Advanced product compensation helps reduce the influence of product effect on metal detection.
  • Multi-Simultaneous Frequency technology
  • High metal-detection performance
  • Optimised product compensation
  • High mechanical stability
  • High immunity to interference
  • High resistance to vibration, impact and temperature changes
  • Reduced false product rejects

Conveyor System
  • Standard belt widths: 200–500 mm
  • Effective tunnel height: 100–350 mm
  • Inspection of individual or packaged products up to 50 kg
  • Compact system design thanks to a short metal-free zone (MFZ)
  • INTUITY or GLS-series detection-coil options

Compact and Robust Design
Advanced detection-coil technology with a short metal-free zone allows conveyor length to be kept to a minimum. Robust stainless-steel construction supports system stability and detection sensitivity.

Hygienic Design
The open, easily accessible frame design enables fast cleaning and hygiene procedures. Surface finish and conveyor design were developed with food-industry cleaning and hygiene requirements in mind.
  • Hygienic open-profile frame
  • Easy-access design
  • Easy cleaning
  • INTUITY design that reduces dirt accumulation
  • Robust stainless-steel construction

VARICON+D and VARICON+W
  • VARICON+D:Developed for dry production areas.
  • VARICON+W:Developed for wet or more demanding operating environments.
  • The VARICON+D system can be configured with an INTUITY detection coil and Higher Level Security option.
  • VARICON+W can be supplied with a linked-belt system suitable for packaged-product inspection in wet areas.

Reject Systems
When metal contamination is detected, the system can be used with application-specific automatic reject mechanisms.
  • Pusher-type reject system
  • Air-blast reject system
  • Lockable collection bin
  • Optional swing-arm system
  • Optional retractable belt
  • Optional reject flap
  • Standard stop-on-detect operating option

Control and Safety Features
  • DSP signal-processing technology
  • Quartz-stabilised operating frequency
  • Microprocessor-controlled system
  • Automatic balancing
  • Temperature compensation
  • Auto-Learn product compensation
  • Multi-product memory
  • EMC filtering to suppress external interference
  • Password-protected system records

Compliance with Quality Standards
The VARICON+ system is designed to support HACCP, IFS and BRC quality and product-safety requirements. A menu-guided validation system and password-protected system records help ensure secure audit processes.

Key Advantages
  • High-sensitivity in-line metal detection
  • Multi-Simultaneous Frequency technology
  • Optimised product compensation
  • Reduced false-reject rates
  • Compact conveyor design
  • Short metal-free-zone design
  • High mechanical stability
  • Easy-to-clean hygienic construction
  • Dry- and wet-environment options
  • Flexible integration with different reject systems

Applications
VARICON+ INTUITY can be used for in-line metal inspection at virtually every production stage, from incoming-goods inspection to the final inspection point on the line.
  • Incoming-goods inspection
  • Intermediate inspection points on the production line
  • Packaged-product inspection
  • Unpackaged-product inspection
  • End-of-line quality control
  • Food-production and packaging lines

Sectors

Tümü
Recycling

Recycling

Application Areas

Tümü
Food

Food

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