WPC Profile Extrusion Lines
Profile Extrusion Lines
General Features
WPC Profile Extrusion Lines
Polywood Technology
Processable Raw Materials
WPC Profile Production
Key Advantages
Multidrive Technology
Advantages of WPC
100% Recyclable Structure
Applications
Customizable Complete Line Solution
Bausano WPC Profile Extrusion Lines are complete extrusion solutions developed for the production of Wood Plastic Composite (WPC) profiles with high quality, dimensional stability and continuous production performance.
WPC is a composite material produced by combining wood flour, rice husks, sawdust and other natural fibers with thermoplastic polymers such as PVC, PE, PP or PLA. Recycled or virgin polymers can be used in the formulation.
Bausano's proprietary Polywood technology was developed to optimize the processing of natural fibers and thermoplastic polymers. The technology enables WPC profiles with homogeneous mechanical properties, high dimensional stability and excellent surface quality to be produced.
At the heart of the lines, the MD Series parallel twin-screw extruder ensures homogeneous plasticizing and uniform distribution of fibers throughout the material even when high proportions of natural filler are used.
- Wood flour
- Sawdust
- Rice husks
- Almond shells
- Fruit pits
- Cork and other natural fibers
- Agricultural and industrial plant-based waste
- PVC
- PE
- PP
- PLA
- Recycled thermoplastic polymers
Bausano extrusion lines are suitable for producing structural WPC profiles with solid or hollow complex cross-sections. Homogeneous fiber distribution and controlled plasticizing provide consistent mechanical properties and high surface quality throughout the profile.
- High dimensional stability
- Homogeneous natural-fiber distribution
- High mechanical strength
- Aesthetic surfaces with a wood-like appearance
- Capability to produce complex and hollow profile geometries
- Ability to process high proportions of natural filler
- Low specific energy consumption
- High thermal process stability
- Modular and customizable line design
- High process reliability for continuous production
Bausano's patented Multidrive system helps reduce mechanical load on the extruder screws. This extends screw service life, improves energy efficiency and reduces maintenance requirements.
- Easy to machine like wood
- Corrosion resistant
- Resistant to weathering and UV radiation
- Resistant to insects, including termites
- Offers an economical alternative to natural wood
- Provides a wood-like aesthetic appearance
- Requires no intensive maintenance or special surface treatments
- Provides high thermal-insulation properties
- Can be produced with flame-retardant formulations
WPC offers a sustainable material alternative by combining plant-based powders with recycled or renewable polymers. Natural fillers can be combined with the plastic matrix without the use of chemical binders.
After use, WPC materials can be ground, regranulated and re-extruded for use in the production of new products. This reduces production waste and returns materials to the manufacturing cycle.
- Decking and flooring profiles
- Exterior cladding profiles
- Ventilated facade systems
- Fencing systems
- Railings
- Slats
- Eaves and trim profiles
- Planters and landscaping products
- Urban furniture
- Outdoor furniture components
- Panels and structural elements
Bausano WPC lines can be configured specifically for the customer according to the geometry of the profile, natural-fiber/polymer ratio, output capacity and final product requirements. The system enables all production stages, from raw-material formulation to the extrusion process, to be managed in a controlled and integrated manner.
Other Products
WPC Profile Extrusion Lines
