PVC Pipe Extrusion Lines
Pipe Extrusion Lines
General Features
PVC Pipe Extrusion Lines
Extrusion Technology
Complete Line Configuration
Downstream Systems
Single- and Multilayer Pipe Production
Energy Efficiency
Key Advantages
Applications
Modular and Customizable Design
Bausano PVC Pipe Extrusion Lines are complete extrusion solutions developed for the continuous, precise and high-quality production of rigid PVC pipes.
The lines can be customized according to the pipe application, PVC compound characteristics, required output capacity and target-market standards.
Single-screw or twin-screw extruders can be used depending on the required output and PVC formulation. The system is designed to maintain melt homogeneity, improve internal and external pipe surface quality and achieve precise dimensional tolerances.
- Raw-material feeding and dosing systems
- Single- or twin-screw extruder
- Extrusion die
- Calibration systems
- Multi-stage cooling units
- Synchronized haul-off systems
- Electronically controlled cutting units
- Automatic product unloading systems
Bausano downstream systems ensure that calibration, cooling, haul-off and cutting of the extruded PVC pipe are performed in a synchronized and controlled manner.
- Stainless-steel calibration and cooling tanks
- Immersion, spray or combined cooling options
- Vacuum-controlled calibration systems
- Belt or caterpillar haul-off systems with electronic speed control
- Planetary or rotary-blade cutting systems
- Vibration-free, precise cutting
- Centralized downstream control and diagnostics system
PVC pipe lines can be configured for single-layer or multilayer production. Co-extrusion technology enables additional protective, functional or marking layers to be integrated directly into the pipe structure during production.
- Single-layer pipe production
- Multilayer pipe production
- Co-extruded functional layers
- In-line marking systems
- Special surface applications
Bausano PVC pipe lines can be equipped with special technologies to reduce energy consumption and improve process stability.
- Multidrive torque-distribution system
- Magnetic-induction heating system
- Lower specific energy consumption
- Reduced mechanical wear
- More stable plasticizing
- High process repeatability
- High dimensional accuracy
- Homogeneous melt structure
- High internal and external surface quality
- Stable and continuous production
- Single- and multilayer production flexibility
- System design customizable for different pipe diameters
- Reduced production scrap
- Optimized energy and raw-material utilization
- Advanced digital process control
- Production traceability
- Drinking Water Pipes:Production of rigid PVC pipes that meet hygiene and pressure requirements.
- Drainage Pipes:PVC pipes used in indoor and outdoor drainage systems.
- Wastewater and Sewer Pipes:Pipes for domestic and industrial wastewater discharge systems.
- Pressure Water Pipes:Water distribution networks and various pressurized-fluid applications.
- Stormwater Pipes:Stormwater collection and drainage systems.
- Electrical Cable Conduits:PVC conduits for protecting and routing electrical cables.
- Fiber-Optic Cable Ducts:Protective conduit systems used in telecommunications infrastructure.
Each system can be configured specifically according to line layout, pipe diameter, wall thickness, output capacity and final product characteristics. The modular design also facilitates integration of additional downstream equipment and new technologies into existing production lines.
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PVC Pipe Extrusion Lines
