General Features

Medical Tubing Lines
Bausano Medical Tubing Lines are complete extrusion and downstream solutions developed for the production of medical tubing, tubes and similar products with high quality, precision and repeatability.

From the extrusion head to calibration and cooling systems, measuring, haul-off, cutting and winding units, every line component can be configured according to the material used, product geometry and the customer's production requirements.

Compatible Materials
  • PVC
  • PE
  • PP
  • TPE
  • EVA
  • Multilayer structures

Medical Tubing Extrusion Head
Medical tubing extrusion heads ensure homogeneous material distribution and precise control of tube wall thickness. Optimized internal flow channels help reduce the risk of material degradation during processing.
Multilayer and co-extrusion options enable functional layers such as radiopaque stripes to be integrated directly into the product during production.

Calibration and Cooling Systems
Stainless-steel calibration and cooling tanks maintain medical tubing geometry from the early stages of production and reduce temperature in a controlled manner.
  • Closed-loop water system
  • High-efficiency vacuum calibration
  • Uniform and controlled cooling
  • Stable product geometry at high production speeds

Haul-Off and Cutting System
The Bausano haul-off and cutting system ensures stable, deformation-free tube movement even at high production speeds. The rubber-belt haul-off system is pneumatically adjustable.
  • CNC-controlled cutting system
  • Start/Stop cutting mode
  • Sinusoidal rotary cutting system
  • Operating capacity up to 3,000 cuts per minute
  • Automatic synchronization
  • Process control via industrial PC

Precision Measurement System
The measurement system continuously monitors pipe diameter, wall thickness, ovality and concentricity during production. The system can also be used for multilayer medical tubing.
  • High-frequency laser measurement technology
  • Ultrasonic measurement system
  • Real-time process monitoring
  • 15-inch control panel
  • Automatic notification of out-of-tolerance values
  • Continuous quality control that helps reduce production scrap

Automatic and Semi-Automatic Winding Systems
Automatic and semi-automatic winders ensure precise and orderly winding of medical tubing at high production speeds.
  • Continuous speed adjustment
  • Automatic reel change
  • Reduced operator intervention
  • Maintaining product alignment throughout production
  • Preserving the cleanliness and physical integrity of the medical product

Key Advantages
  • High dimensional accuracy
  • Continuous and repeatable product quality
  • Suitable for high-speed production
  • Production of multilayer and co-extruded medical tubing
  • Real-time measurement and quality control
  • Reduced production scrap
  • High traceability and process reliability
  • Line design customizable to the product and production requirements

Applications
  • Medical tubing
  • Catheter tubing
  • Multilayer medical tubes
  • Medical tubing with radiopaque stripes
  • Precision plastic pipe and tubing applications used in the healthcare industry

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info@somplast.com

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