General Features

IML Technology Systems
IML (In-Mold Labeling) is an advanced automation technology in which pre-printed labels are applied to a plastic product during manufacturing and become an integral part of the finished product.

In the IML process, labels are automatically picked and precisely positioned inside the mould before plastic injection begins. Keeping the label correctly adhered to the mould surface without shifting during injection is critical to product quality.

Custom IML Systems
Dal Maschio designs and manufactures customer-specific IML systems for precise and reliable placement in single- or multiple-label applications.
  • Electrostatic foam mandrels
  • Product and label handling systems
  • Specially shaped label-support templates
  • Solutions for single- or multi-cavity moulds
  • Robotic grippers customised to product and mould geometry

Label Storage and Preparation Systems
Label storage and preparation units used in IML systems ensure that labels are fed and prepared in an organised manner for fast and accurate robotic picking.
  • Label storage and preparation system for top-entry robots
  • IML applications for pails from 1 to 50 litres
  • Label storage and preparation system for side-entry robots
  • Lid-labeling applications for 16-cavity moulds
  • Small-jar applications for 4-cavity moulds
  • Wrap-around label preparation solutions for rectangular containers

IML Robot Grippers – EOAT
Special EOAT (End-of-Arm Tooling) robot grippers are used in IML applications to pick, transport and position labels inside the mould.
These grippers are designed to follow the mould geometry precisely. A vacuum circuit holds the label on the gripper, and after positioning inside the mould, an electrostatic charge is applied so the label adheres to the mould surface.
  • Design customised to mould geometry
  • Secure label holding with vacuum system
  • Electrostatic charge for fixing the label to the mould surface
  • Grippers for single-cavity moulds
  • Grippers for multi-cavity moulds
  • Customisable design for different product geometries

IML Gripper Applications
  • Lid applications for 8-cavity moulds
  • Single-cavity round-section pail applications
  • Single-cavity rectangular-section pail applications
  • Multi-cavity small-jar applications
  • Rectangular-container applications using wrap-around labels

Key Advantages
  • Precise placement of labels inside the mould
  • High-speed automatic labeling
  • Suitable for single- and multiple-label applications
  • Adaptable to single- and multi-cavity moulds
  • Secure fixation that helps prevent label slippage
  • Combined use of vacuum and electrostatic technologies
  • Robotic grippers customisable for different product shapes
  • Fully integrated operation with the injection-moulding process

Applications
  • Plastic pails
  • Containers with volumes from 1 to 50 liters
  • Plastic lids
  • Small jars
  • Rectangular plastic containers
  • Round containers
  • Multi-cavity injection-moulding applications
  • High-speed plastic-packaging production lines

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