Custom DMG Series Automation Systems
Custom Cartesian Robot
General Features
Special DMG Series Automation Solutions
DMG4 6E
DMGX2 6E
DMG2 R
DMG5 10E
DMG4 5E
SPEEDY 5E
Machine-Tending Robots
Advantages of Special DMG Automation Solutions
Applications
Dal Maschio Special DMG Series Automation Solutions are multi-axis Cartesian robot systems developed for special production processes where standard robot solutions are insufficient and can be configured according to customer-specific functional requirements.
Different electric and pneumatic axis configurations provide customised solutions for a broad range of automation requirements, from tandem presses and IML applications to high-payload handling, stack-mould systems and fast-cycle production.
DMG4 6E is a special Cartesian robot solution developed on the DMG4 platform with 6 electric and 4 pneumatic axes. It can be configured especially for tandem injection-moulding machines with a fixed central platen and two moving platens.
- 6 electric axes
- 4 pneumatic axes
- Suitable for tandem injection-moulding machines
- Coordinated operation with multiple moving platens
- Suitable for complex part-removal and handling operations
- Design suitable for integration into special production cells
DMGX2 6E is a high-performance robot system with 6 electric and 2 pneumatic axes, developed especially to reduce cycle time in IML (In-Mold Labeling) applications.
The system can perform different operations simultaneously, such as picking labels and placing and stacking moulded products. This helps optimise production time in the in-mould-labeling process.
- 6 electric axes
- 2 pneumatic axes
- Architecture optimised for IML applications
- Automatic label picking and preparation for the mould
- Placement and stacking of moulded products
- Shorter cycle times through simultaneous operations
DMG2 R is a special DMG2 configuration developed for safe and precise handling of heavy loads. Its single-stage vertical axis and dual-support structure used for part removal provide powerful and stable operation in high-load applications.
- Single-stage vertical axis
- Dual-supported part-removal structure
- Suitable for high-payload applications
- Precise part removal and positioning
- High mechanical stability
- Safe handling of heavy parts
DMG5 10E is a large-scale multi-axis manipulator developed for use with dual parallel injection-moulding machines. Depending on production requirements, the system can operate as a single robot or as two independent robots.
In applications where two injection units are used with the same mould, the system can operate as a single robot. When two separate moulds are used, it can operate as two independent robots for the operator side and opposite side.
On each working side, two additional electric axes perform main and auxiliary rotational movements in addition to the standard three Cartesian axes.
- Special configuration with a total of 10 electric axes
- Suitable for dual parallel injection-moulding machines
- Operation as one robot or two independent robots
- Support for simultaneous production with two different moulds
- Additional electric axes for main and auxiliary rotations
- Suitable for large-scale, complex automation applications
DMG4 5E is a special Cartesian robot system with 5 independent electric axes. Its dual vertical movement and dual part-removal stroke make it especially suitable for IML applications involving large plastic parts such as chairs and tables.
Thanks to its flexible axis configuration, it can be used not only for IML applications but also for special part removal from stack moulds and a variety of complex automation processes.
- 5 independent electric axes
- Dual vertical movement
- Dual part-removal stroke
- Suitable for chair and table IML applications
- Special part removal from stack moulds
- Handling of large and complex plastic parts
SPEEDY 5E has motion and functional characteristics similar to the DMG4 5E but was developed specifically for production processes requiring fast cycles.
It helps reduce cycle times and increase production capacity in high-speed part-removal, handling and IML applications.
- Special 5-axis robot configuration
- Suitable for fast-cycle production applications
- High-speed part removal and handling
- Integration into IML and special injection applications
- Motion architecture optimised for short cycle times
- Automation solution suitable for high production capacities
Dal Maschio also develops customer-specific robot systems for automatic feeding of machine tools and other industrial machinery in addition to injection-moulding applications.
These robots can be used to load parts into machines, unload processed products, transfer them between stations and automate the production cycle.
- Automatic tending of machine tools
- Part loading and unloading
- Product handling and positioning
- Integration with different production machines
- Reduced operator intervention
- Customer-specific automation configurations
- Axis and motion configuration tailored to the customer process
- Suitable for complex operations that cannot be performed with standard robots
- Precision multi-axis motion control
- Special solutions for IML, tandem-press and stack-mould applications
- Adaptability to processes requiring high payloads or fast cycles
- Execution of multiple operations within the same automation cell
- Optimisation of production cycle times
- Reduced operator intervention and manual operations
- Design suitable for integration into existing or new production lines
- Tandem injection-moulding machines
- Dual injection-moulding machines
- IML – In-Mold Labeling systems
- Stack-mould applications
- Chair and table production
- Large plastic-part production
- High-payload applications
- Fast-cycle injection lines
- Machine-tool tending systems
- Customer-specific robotic automation cells
Sectors
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Packaging |
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Household Appliances |
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Electrical & Electronics |
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Industrial Manufacturing |
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Food Packaging |
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Rubber & Tires |
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Medical |
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Automotive & Mobility |
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Consumer Products |
Application Areas
Tümü
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Feeding & Dosing |
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Electrical & Electronic Components |
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Labeling & IML |
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Home & Lifestyle Products |
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IML Packaging |
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Insert Molding |
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Material Handling |
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Assembly & Robotic Automation |
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Automation & Product Handling |
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Technical Parts & Components |
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Multi-Component Injection Molding |
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Manufacturing & Mold Technologies |
Other Products
Custom DMG Series Automation Systems
